DUAL TORCH WELDING SYSTEM
Dual Torch Girth Welding Machine for Idler Roller Bearing Blocks
The Dual Torch Welding System is a purpose-built automated welding machine for the inside and outside girth welding of roller bearing blocks — a critical process in idler roller manufacturing for conveyor systems, material handling, and heavy industrial equipment. Fitted with two independently controlled CO2/MAG welding torches, the system welds both ends of the bearing block simultaneously, cutting cycle time significantly compared to single-torch methods.
The workpiece is automatically positioned, clamped, welded, and repositioned, minimizing manual handling and operator dependency. Combined with high-performance inverter power sources and a user-friendly HMI/PLC interface, this dual torch girth welding machine delivers consistent penetration, uniform weld quality, and repeatable results across high-volume production runs — making it a reliable choice for idler roller and conveyor component manufacturers across India.
Key Features Of DUAL TORCH WELDING SYSTEM
- Used for the inside and outside girth weld of the roller bearing block.
- Two sets of CO2/MAG welding devices are equipped for the simultaneous girth welding at both ends.
- The workpiece can be positioned, fixed, welded and repositioned automatically.
- User-friendly HMI or PLC interface for setting welding parameters, sequences, and monitoring performance.
DUAL TORCH WELDING SYSTEM SPECIFICATION
| Model | HHCG-219-2.6D-T-2×350KR | HHCG-219-2.6D-T-2×500KR |
|---|---|---|
| Power Input | 415V / 50Hz, 3 Phase | 415V / 50Hz, 3 Phase |
| Rated Duty Cycle | 50% | 60% |
| Rated Output Current | 350A | 500A |
| Applicable Wire | Ø1.0–Ø1.2 mm | Ø1.2–Ø1.6 mm |
| Shielded Gas Flow | 10–25 L/min | |
| Applicable Workpiece Length | 300–2600 mm | |
| Applicable Workpiece Dia. | Ø76–219 mm | |
| Spindle Speed | 1–6 r/min | 0–10 r/min |
| Torch Right-and-Left Oscillation | ±45° | ±20° |
| Dimension (L×W×H) | 3500×500×1150 mm | 4600×925×1660 mm |
| Weight | 2200 kg | 2200 kg |
Frequently Asked Questions
What you should know
What is a Dual Torch Welding System?
A Dual Torch Welding System is an advanced automated welding solution that uses two welding torches simultaneously to improve productivity, welding speed, and consistency. It is designed for applications requiring high-efficiency welding and uniform weld quality.
What are the benefits of using a Dual Torch Welding System?
A Dual Torch Welding System helps increase production efficiency, reduce welding time, improve weld accuracy, and maintain consistent welding quality. It is suitable for industries that require faster and reliable welding operations.
Which industries use Dual Torch Welding Machines?
Dual Torch Welding Machines are commonly used in industries such as roller manufacturing, heavy fabrication, pressure vessels, automotive components, and industrial equipment manufacturing where precision welding is required.
How does a Dual Torch Welding System improve welding productivity?
The system improves productivity by allowing two torches to operate together, increasing deposition efficiency and reducing the overall welding cycle time compared to conventional single-torch welding methods.
Can a Dual Torch Welding System be customized according to production requirements?
Yes, Dual Torch Welding Systems can be configured based on specific manufacturing needs, including component size, welding process requirements, automation level, and production capacity.
Why choose Kaiyuan Dual Torch Welding System?
Kaiyuan Dual Torch Welding System offers advanced welding automation technology, reliable performance, and solutions designed to improve weld quality and manufacturing efficiency for industrial applications.